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Ladle Lower Nozzle

The ladle lower nozzle (also called the collector nozzle) is the terminal refractory component of the ladle slide gate system. It is installed below the sliding mechanism and fixed together with the lower slide plate, moving with the sliding carriage or slider. Its core function is to receive the molten steel from the slide plate bore, guide the steel out of the ladle, control the flow rate and velocity of molten steel flowing out of the ladle, and connect with the ladle shroud to provide protective casting and prevent secondary oxidation of molten steel.

Introduction
Specification
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Introduction

The ladle lower nozzle (also called the collector nozzle) is the terminal refractory component of the ladle slide gate system. It is installed below the sliding mechanism and fixed together with the lower slide plate, moving with the sliding carriage or slider. Its core function is to receive the molten steel from the slide plate bore, guide the steel out of the ladle, control the flow rate and velocity of molten steel flowing out of the ladle, and connect with the ladle shroud to provide protective casting and prevent secondary oxidation of molten steel.

The lower nozzle is typically made from corundum, high-alumina bauxite, flake graphite, antioxidants, phenolic resin, and other raw materials, and is made into an alumina-carbon carbon-containing unburned product through mixing, forming, and drying. At present, most ladle lower nozzles used in steel mills are alumina-carbon press-formed lower nozzles. In recent years, cast-formed lower nozzles have also been developed. The cast body contains no carbon material and has low thermal conductivity; the refractory part and the steel shell are tightly combined to form mutual protection, with uniform bulk density and high fracture resistance. In addition, the two-segment lower nozzle design (the upper fixed segment uses the same material as the slide plate, and the lower variable segment uses wear-prone material) can compensate for the decrease in molten steel pressure in the later stage of casting by gradually increasing the bore diameter of the variable segment, reducing the number of slide plate movements and extending slide plate life.

Specification

Lower nozzle models are usually matched with the slide gate mechanism. The Interstop-type slide gate is divided by nozzle diameter into: Type I (<25mm, <20t ladle), Type II (25~50mm, 20~100t), Type III (40~70mm, 90~200t), and Type IV (60~120mm, 180~300t). The Interstop-type is divided by slide plate bore into 30, 50, and 70 types.

 

Typical product grades and technical parameters :

Item HW-KLTG HW-KLTM2 HW-KLTV HW-KLTA HW-KLTB HW-CSK
Al₂O₃ (%) ≥ 80 75 55 68 60 93
C (%) ≤ — — — — — ≤6
Bulk density (g/cm³) ≥ 2.90 2.80 2.60 2.70 2.60 2.95
Apparent porosity (%) ≤ 15 — — — — —
Compressive strength (MPa) ≥ 40 — — — — 25

The inner diameter and shape of the lower nozzle can be customized according to the slide gate system design. The lower nozzle diameter is usually 5~20mm smaller than the slide plate bore.

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Product Advantages

  • Excellent thermal shock resistance: The formula introduces flake graphite and metal additives for synergistic toughening, effectively absorbing and dispersing the severe thermal shock at the moment of ladle casting start, making the nozzle less prone to cold cracking.
  • Strong scouring resistance: Under continuous scouring by high-speed molten steel, the nozzle bore enlargement rate is low. In actual use, the average bore enlargement is about 4~4.5mm, meeting steel mill requirements.
  • Not easy to break: With high cold compressive strength and flexural strength, the risk of transverse fracture and perforation during use is low.
  • Protective casting function: The lower nozzle connects with the ladle shroud, and an argon seal can be provided at the joint to prevent air inhalation from increasing nitrogen content in the steel, playing a role in protecting the steel stream from ladle to tundish.
  • Cost optimization potential: Recycled magnesia slide plate material can be used to prepare alumina-magnesia-carbon lower nozzles, reducing production costs. In 120t and 60t ladles, the average bore enlargement per heat is 1.5~3mm, meeting usage requirements. Adding homogenized bauxite aggregate can also improve thermal shock resistance and reduce raw material costs.

Applications

The ladle lower nozzle is dedicated to ladle slide gate systems in the iron and steel smelting industry. It is installed below the sliding mechanism and performs the flow-guiding and flow-controlling function for molten steel from the ladle to the tundish (or ingot mold).

Specific application scenarios:

  • Molten steel flow control and guiding in various ladle slide gate devices
  • Connection with the ladle shroud in continuous casting to achieve protective casting and prevent secondary oxidation of molten steel
  • Improving stream divergence in ingot casting, maintaining a round stream, and reducing surface scabs and internal defects of ingots
  • Can be adapted to slide gate mechanisms of ladles of different capacities (from below 20t to 300t class)

Usage method: The lower nozzle and lower slide plate are pre-pressed into the sliding disc or slider by an oil press and move with the sliding mechanism. Nozzle bore enlargement should be monitored during casting and replaced together with the slide plate.

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